Modeling can be used as a quality-assurance function and can also help reduce the time for responding to customer inquiries. Thanks to the rapid progress of computer calculation capability and numerical modeling technology, casting simulation can quickly answer some critical questions concerning filling, microstructure, defects, properties, and final shape.
How do you choose from the casting simulation software list? Do you really need casting simulation?įrom the industry reference book Casting Design and Performance by ASM International, 2009 : This means we are able to significantly reduce the time and cost of process development and get the casting right first time.Are you making metal fabrications and you want to open your design horizon to the cost-effectiveness of castings ? Maybe you are a casting designer for a foundry and you want to optimize metal yield ? This article announces that SF and the engineers behind SOLIDCast, FLOWCast and OPTICast are now working together for cost-effective casting design simulation, comparison and optimization in Canada. Using the information collated, we can fine-tune the design through several design iterations without producing a tool or pouring any metal. The software imports a 3D model onto a computer where the system will provide guidance on how many risers or feedgates are required, where they should be placed and what size and shape to use for the sprues and runners.īy combining this with our many years of experience and knowledge it is possible to simulate and visualise, on a computer screen, the entire casting process, including pouring, solidification and shrinkage formation. Our engineers can then quickly implement corrective actions to the design and run a fresh iteration of the simulation to assess the result.
It allows our engineers to simulate the casting process and to identify, up-front, issues that would normally be noticed post-casting (such as air entrapment, porosity and cold shuts). Simulation software is a relatively new technology, designed to improve the efficiency of the investment casting process, that is fast becoming an industry standard.
What is Casting Simulation? Why should I use it? In this article, we discuss the benefits of casting simulation software. New technology used alongside traditional methods is drastically improving quality, reducing lead times and cutting costs.
If you are involved with producing or using metal castings, you know making a reliable, high-quality cast part is the key to success. The Benefits of Simulation Software for the Investment Casting Industry
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